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Stained Glass Patterns

How to Design Your Own
Stained Glass Pattern

A stained glass pattern is a drawing of the cuts: every line is a joint, every shape is one piece of glass you have to score, break and groze. This page walks through designing one โ€” and the generator below does the drawing for you from a photo.

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How it works

01

Start from a subject with big shapes

Glass cannot do gradients or fine detail โ€” every tone in the finished panel is a separate piece cut from a separate sheet. Choose subjects that were already built from shapes: a flower, a bird, a landscape with a horizon, a geometric border, a pet in profile. A busy photograph has to be simplified so heavily that little of it survives, so simplify before you start rather than after.

02

Simplify until every piece is cuttable

This is the step beginners skip. A piece has to be scored in one pass and broken off cleanly, which means no piece narrower than about 10mm, no long splinters, and no deep inward curves that a running pliers cannot follow. Merge anything smaller into the piece next to it โ€” the generator does this automatically, with the minimum piece size as a slider you can raise for a first panel.

03

Draw the lead lines at their real width

The lines on a pattern are not decoration: they are the came or foil that will sit between the glass. Draw them at the heart of the joint โ€” the material the pattern shears take out, not the visible face โ€” which is about 0.8mm for copper foil and 1.6 to 2mm for lead came, so the finished panel is the size you planned. Thicker lines also hide small cutting inaccuracies, which is why a first panel is easier in came than in fine foil.

04

Number the pieces and pick the glass

Every piece gets the number of its color, and the key lists each color with how many pieces carry it and how much total area it covers โ€” which is what tells you how many square feet of each sheet to buy. Match the swatch by eye at the glass rack; cathedral, opalescent and streaky glass in the same hue behave very differently in a window.

05

Print two copies at full size

One copy gets cut up into paper templates to draw round on the glass; the other stays whole as the layout you assemble the panel over. Print at 100% โ€” never 'fit to page', which quietly rescales the whole panel โ€” or export the SVG and have it printed at exactly the size of the finished piece.

Let the generator draw it

Upload a photo and get a numbered, cuttable pattern with the lead lines already at the right width.

What's inside

What the Generator Does That Tracing Does Not

Turning a photo into a pattern by hand is mostly deciding what to throw away. These are the decisions it makes for you, with the reasoning behind each one.

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Every Piece Stays Cuttable

Pieces are measured across at the size you will print, and anything narrower than the threshold is merged into the neighbouring color closest to it โ€” 13mm for copper foil, where below about half an inch a piece chips on the grinder instead of grinding to the line, and 20mm for lead came, which needs enough of the piece left showing once the channel covers both edges. Measuring width rather than area is what stops a long splinter passing on the strength of its length.

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Lead Lines at Real Width

The line weight is a millimetre measurement, not a screen thickness, and it is the joint's heart โ€” what the pattern shears remove โ€” so a pattern drawn for 1.8mm came prints at 1.8mm and the panel comes out the size you planned. Picking your method sets it: 0.8mm for copper foil, 1.8mm for lead came, with a slider either side.

๐Ÿ”—

Joints That Actually Meet

The pattern is traced as one connected map, so the line between two pieces is a single shared line โ€” the two templates you cut out fit against each other exactly. Patterns traced piece by piece leave hairline gaps and overlaps that only show up when the glass will not sit together.

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True-Size Vector Output

The SVG carries the panel's real dimensions in millimetres, so a print shop can output it at the exact size of your window or lightbox and the templates are correct without any scaling arithmetic.

What Makes a Pattern Cuttable

Cutting glass is not cutting: you score a line on the surface with a wheel and then break the sheet along that score. Everything that makes a pattern easy or impossible follows from that. A score has to run in one continuous pass, so gentle curves are fine and sharp inward corners are not. A break needs something to grip on either side of the line, so a sliver under about 10mm across tends to crumble rather than snap. And a deep concave curve has to be nibbled out with grozing pliers a bite at a time, so a pattern full of them is a pattern full of evenings.

The practical result is that a good pattern has fewer, larger, rounder pieces than the photograph suggests. Beginners consistently draw too many. A first panel of twenty to forty pieces is a real project; a hundred-piece panel from the same photo is the same picture with four times the cutting and four times as many chances for a piece to break wrong. The minimum-piece control on this generator exists for exactly that trade: raise it and the pattern simplifies, piece count drops, and the panel stays recognisable for a lot longer than you would expect.

Color is a smaller decision than it looks. Eight colors is the default here because eight sheets of glass is already a real shopping trip, and because glass does its own tonal work โ€” a single streaky sheet reads as several tones once light passes through it. Choosing fewer, better sheets usually beats chasing the photograph's palette; the key page gives you the total area per color so you know how much of each to buy before you go.

Copper Foil or Lead Came?

Both methods read the same numbered pattern โ€” the line between two pieces is the joint โ€” but the choice changes the drawing itself: the width of that line, and how small a piece is allowed to be. Copper foil, the Tiffany method, wraps each cut piece in adhesive copper tape and solders the seams together. The joint is thin โ€” the pattern prints its heart at 0.8mm โ€” so it suits small pieces, tight curves, lampshades and anything three-dimensional. It is also more forgiving of a piece cut slightly small, because the foil and solder take up the slack.

Lead came holds the pieces in H-shaped channel that is then cemented and soldered at the junctions. The joint is wider โ€” the pattern prints its heart at 1.8mm โ€” and the came carries the panel's weight, so it suits larger flat panels, windows, and anything that has to survive being installed. It is faster on a big panel with long straight cuts, and much slower on tight curves. For a first panel, wider came in a simple design is the gentler start, and it hides a millimetre of cutting error that foil would show.

Whichever you choose, print two copies of the pattern: one to cut into templates and one to build over. Number the pieces on both before you cut anything, because the moment a pattern is cut up, an unnumbered pile of paper shapes is a puzzle you have to solve twice.

Stained Glass Pattern FAQ

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